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SimonK ESC firmware flashing HK Blue Series 20A and HK F20A

Update: 19 September 2012:

Hobbyking now stocks the excellent Atmel Atmega Socket Firmware Flashing Tool. Combined with the USBasp AVR programmer flashing any Atmega based ESC is now much easier. No soldering required, simply cut away the heat shrink over the MCU put the tool over it and flash.

SimonK ESC firmware flashing HK Blue Series 20A and HK F20A

For those seriously into quads you would have heard of SimonK and his firmware for Atmega based ESCs. I am going to focus on flashing a HK Blue Series 20A ESC. These are popular so if you cannot get hold of one the Mystery Blue 20A is pretty much the same unit. Another very good ESC for flashing is the  HobbyKing F-20A. You have to build your own flashing adapter, but once you have that they are much easier. I will cover that here also.

Here they are side by side:

f20a blue series hobbyking

f20a and blue series

The Blue series is smaller and lighter, but I like the F20-A better as it cheaper and has longer leads. Also if you mount it right is much easier to re-flash once it is fitted on your quad.

Difficulty: medium.

Hardware required.

Step 1: Install your USBasp drivers.

No drivers are needed for Linux or OSX.

Windows get your drivers from here you have to manually install the drivers. Josh on Flite Test shows how to install the drivers on Windows 7, and also how to use KKMultiTool on a HK controller board. Worth a look.

Step 2: Programmer to ESC connections.

The HK USBasp programmer. has nice labels with handy points for testing with your multimeter.


Here is the business side of a blue series with the programming pads labeled. Do not cut your cover off like I have here, as you will see there is no need.

blue series pads

And here is the F20-A with the pads exposed.


Just a small strip of the covering cut off at the corner of the pcb near the red motor wire.
With a sharp hobby knife make a small incision first and then lift from underneath to cut it. This way you wont cut any tracks.

f20a flashing

I made this for the F20-A with headers that were cut out of an old circuit board. The pins were bent inwards to fit and then ground flat with the face of a Dremel cutter. I simply hold it in place while programming. You could also attach a peg to this setup but I am already in too much trouble with the missus.

f20A flashing

I made it into a permanent fixture on my programmer by attaching it to the seldom used 10pin header. The solid cores of stripped network wires are pushed in and held with hot glue.

That is the F20-A setup ready. Back to the blue series:

Prepare our leads. I used the female ends of two servo extension wires. You will have to cut off the outer plastic.

SimonK firmware flashing

I find it easier to slide the pins out before I solder them on.

SimonK firmware flashing

Next you will need four very small and relatively long screws. Most people should have a few dead servos lying about. These were from my Esky Belt heli.

SimonK firmware flashing

What are looking for is a pointed and threaded end. If they are not pointed it will just make it a bit more difficult but not impossible.

SimonK firmware flashing

Here I have my favorite pointy tool which is a stainless steel dental tool. Any sharp pin held with pliers will do the same job.

SimonK firmware flashing

Obviously we want the hole right over the pad.

SimonK firmware flashing

Next get some solder on your screws, you do not want the screws getting too hot while they are stuck in the heat shrink.

SimonK firmware flashing

With a small screwdriver or even you fingers and a small amount of pressure twist the screw into the hole until it bites.

SimonK firmware flashing

These three you can offset the holes a little to avoid shorts.

SimonK firmware flashing

Apologies for the dirty nails. These two are tricky because the heat shrink is much closer to the board, lifting it with a screwdriver helps.
Once they are all in, we can solder our wires on then match them up with the right connections on the programmer.

SimonK firmware flashing

This diagram should help.

SimonK firmware flashing

Part way there...

SimonK firmware flashing

Double check all your connections with a multimeter and that each screw is touching its pad and not other screws Put it aside for now we now have to sort the software out.

Step 3: Flashing.

Two options here KKMultiTool or the good old command line.

Flashing with KKMultiTool.

Go to the kkMultiTool website and download the latest stable version.

Unzip it open the folder and double click on kkMultiCopterFlashTool.cmd

SimonK firmware flashing

You may not see the .cmd extension.

SimonK firmware flashing

Baud rate to 9600!
You need to change the controller to atmega 8-based brushless ESC (8kB flash)
And select BS N-FET for the firmware.
WARNING this next step will completely erase the HK firmware if you have a programming card it will no longer work and you cannot go back.
Plug in your programmer, check the connections to the pads and click on the green running man everything should happen.

If you see AVRDude successful you are done.

Configuring, compiling and flashing from the source.

Here I want to show you how to compile (assemble) from source. The process is not that hard and it will allow you to change some compile time options like the motor direction, brake and car style forward/reverse.

SimonK has also recently implemented a boot loader which means once flashed the first time you can subsequently re-flash the firmware via just the servo plug. No need to muck about connecting to pads. He does this via the Turnigy USB Linker. Lazyzero has a brief tutorial on using it with KKMultiTool here.

Install avrasm2

First you are going to need an AVR assembly compiler. This will take the .asm and .inc files and make them into a .hex file. ie turn assembly code into machine code.

Simon uses avra on linux. Avra is open source and they say is almost 100% compatible with avrasm2 (Atmels compiler). 

Update: on linux this entire article can be pretty much reduced to this (run these commands in the source directory).
sudo apt-get install avra
sudo apt-get install avrdude
sudo avrdude -c usbasp -p m8 -U flash:w:bs_nfet.hex
               Of course you can replace bs_nfet.hex with the relevant hex file for your esc.

On windows you might be able to install avra under cygwin or such, however I am going to use avrasm2 which is a little easier to install. In fact it is just one standalone executable, no installer, no dlls.

Unfortunately you cannot simply download avrasm2 from Atmel. In their wisdom it only comes with the monstrous (1 gig installed) AVR Studio and at that buried way down in some obscure directory. Being such a great guy, I have made a nice zip file with avrasm2.exe in it. I can even do this legally as long as I include the license file with it.

Usually avrasm2 also comes with a bunch of include files for all the processors, so if you are going to get into assembler you will need to track them down. SimonK has the relevant include file included with his source so all you need here is avrasm2.exe.
Copy avrasm2.exe to a directory somewhere and then execute it from the command line. You should see something like this:

AVRASM: AVR macro assembler 2.1.51 (build 39 May  4 2012 15:31:44)
Copyright (C) 1995-2012 ATMEL Corporation

Along with a couple of lines about usage and accessing help.

I run avrasm2 under wine on osx. I installed wine using macports. I also found a nice little shell script so I can run avrasm2 from the command line just like you would in windows. For those interested here is the shell script.

wine ~/avrassembler/avrasm2.exe -I ~/avrassembler/include -fI $1 $2 $3 $4 $5

Send me an email and I will add detailed instructions for the mac users.

Install AVRDude

Download and install winavr. It is a package of AVR tools that includes avrdude.

Ok I've been bashing my head installing this stuff on windows and my poor XP virtual machine ran out of space and chucked a wobbly. I can see know why the avrdude developers do not make a nice windows exe easily available. They are thinking: please Atmel ditch this windows crap.

On your mac with macports just type sudo port install avrdude suck on that Bill.

Sorry I lost it there a bit...

I have taken avrdude.exe and avrdude.conf (configuration file) out of the winavr package and supplied it below. Put it with avrasm2 and our super light weight AVR development environment is ready to go.

Next get the source code. Simon has named the project tgy. You can get the latest from github or use the exact same version that I used when making the Bang Buck Quad.

Unzip it and have a look at the contents. You can use any text editor to look at the files.

SimonK firmware flashing

.gitignore is used by github where the code is stored.
Makefile is a script that compiles all the binaries at once. We are only interested in one type of ESC at a time so I am not going to cover it here. read it! Its got lots of information and instructions on calibrating your ESC once flashed.
The inc files are for each of the different types of ESCs. We will be using
tgy.asm. This is the main source file and here we will make some changes. Open it up with any text editor.

SimonK firmware flashing

Scroll down to the list of include files. I have pretty colors because I am using xcode. Since we are not using the makefile we need to comment out everything but the include file we need. Comments in assembler are any line starting with a semicolon.

SimonK firmware flashing

Done. Scroll down a little to see the compile time options that we may be interested in.

SimonK firmware flashing

Nothing complicated 1 is enabled and 0 is disabled. For a multicopter setup the only one you might be interested in is MOTOR_REVERSE, and only then if you have hardwired your ESC.

Save your changes.

Lets compile it.

Copy avrasm2.exe, avrdude.exe and avrdude.conf into the same folder with the source files.

On the command line type:
avrasm2 -fI tgy.asm

SimonK firmware flashing

Done, you should now have tgy.hex in the same folder.

Now connect up your programmer to your ESC and computer. The programmer supplies power to the ESC during programming so there is no need to provide power or have it plugged into a reciever.

WARNING this next step will completely erase the HK firmware if you have a programming card it will no longer work and you cannot go back.

avrdude -c usbasp -p m8 -U flash:w:tgy.hex

If all goes well avrdude should do its thing. Don't worry about any SCK errors if you see them. As long as the flash is verified successfully you are done.

simonk flashing esc

If you are doing any variation on what I have described above, ie a different ESC, it might be a safe bet to do your first tests with a current limited supply or a 9V battery.

You will need to calibrate your esc first. Do this by putting your controller into calibration mode (if you are using one). Then power up the esc while transmitting full throttle. You should hear one beep indicating that full throttle has been saved. Then bring the throttle down to zero and you should hear two short beeps (zero throttle saved) followed by a longer beep to indicate the esc is armed.

More information and help can be found on this gigantic rcgroups thread.

Happy flashing.

Marc G,
Jul 14, 2012, 5:15 PM
Marc G,
Jul 14, 2012, 6:53 PM
Marc G,
Jul 15, 2012, 3:49 PM